Manufacturing
Client: Air Flow Pvt Ltd

Automating Custom HVAC Manufacturing Estimations, Shop Floor Scheduling & Fleet Logistics for Air Flow Pvt Ltd

Air Flow Pvt Ltd connected engineering specifications to automated BOM cost calculations, real-time shop floor scheduling, and automated warehouse dispatch logistics for nationwide HVAC projects.

25 mins Custom RFQ & BOM Turnaround
-72% Logistics Dispatch Latency
THE CHALLENGE

The Operational Bottleneck

As a custom HVAC manufacturing and industrial logistics firm, generating bids for complex ventilation systems, cleanroom air handlers, and ducting networks required 4 to 5 days of manual engineering calculations. Furthermore, disconnected communication between the manufacturing plant and logistics dispatch led to terminal gate delays, missing waybills, and uncoordinated on-site contractor deliveries.

THE KORAVIO SOLUTION

Architectural Engineering & Execution

Koravio deployed an integrated manufacturing and logistics automation hub: parametric RFQ logic that instantly generates complete bills of materials (BOM) and ERP pricing in 25 minutes, shop floor work-in-progress (WIP) tracking that synchronizes fabrication stages with logistics dispatch windows, and automated WhatsApp gate pass dispatch with live delivery tracking for receiving site contractors.

VERIFIED IMPACT

Key Quantified Outcomes

  • ✓ Custom HVAC quotation and BOM turnaround accelerated from 4 business days to 25 minutes
  • ✓ Warehouse gate dispatch turnaround time dropped by 72% via automated digital waybills
  • ✓ Bid win rate increased by 48% due to rapid technical submittal turnaround
  • ✓ Over 35 weekly engineering and logistics coordination hours saved across manufacturing plants
DEPLOYED ARCHITECTURE

Integrated Technology Stack

Parametric BOM EngineShop Floor WIP SchedulerERP Inventory ConnectorFleet Dispatch Desk
“

Our custom industrial HVAC quotes now take 25 minutes instead of 4 days, and our warehouse logistics dispatch runs seamlessly with zero gate congestion.

RK
Rajesh Kulkarni Director of Operations & Engineering, Air Flow Pvt Ltd

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